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The MSF/PURC Station Index Page |
You should read the first article below before any of the other articles here in the MSF/PURC section.
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Motorola MSF/PURC Introductory Information An introduction to the Motorola MSF and PURC stations, with background, history, some model-specific information, photos, and other miscellaneous information. |
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The original MSF5000 Sales Brochure, dated 1983 Donated by A. Nony Mous   4.3 MB 12-page PDF file. |
| A Photo Tour of the MSF5000
UHF Station By Robert W. Meister WA1MIK This is a web page filled with almost a megabyte of thumbnail photos and about 71kb of text, including a description of the MSF metering panels / test sets and the TRN7794A tuning tool kit. Those on dialup connections need to understand that this is a very LARGE article... It's over 30 pages if you print it. The full size photos total about 12.5MB. |
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| MSF5000
Interface Signals By Robert W. Meister WA1MIK Everything you wanted to know about the available signals an external controller could use, but didn't know whom to ask... |
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| Interfacing
the MSF to a CAT200 or CAT250 Repeater Controller By Robert W. Meister WA1MIK Yet another method of connecting an external controller to a digital station. |
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| MRTI Interface Cable Documentation
By Robert W. Meister WA1MIK How a real MRTI interface cable connects to the MSF5000 station. Pin numbers, wire colors, and signal names for both ends. Not documented elsewhere. |
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RSS Programming of the MSF
for Repeater use By Robert W. Meister WA1MIK This article takes you through all the settings necessary to have a stand-alone repeater using the internal controller, then tells you what to change to utilize an external controller via the MRTI interface using the cable described in the above article. While the author used a CAT200 / 250 series controller, any controller can be interfaced using this information. |
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Controlling the
MSF station transmitter PL encoder. By Lou Harris N1UEC This article takes you through some usually-overlooked RSS programming options to key the station PL encoder with COR, ANDed COR and PL decode, or an external logic level (like a digital output from an external repeater controller). This eliminates any need to hack and slash any PCB traces. This bit of clever programming really simplifies IRLP-style linking. |
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Removing
a Secure board from an MSF5000 station by Robert W. Meister WA1MIK A simple step-by-step procedure that tells you how to remove the secure board from a digital-capable station. Also applicable to the TTRC board. |
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Making a Programming
Cable for a Digital-Capable station by Robert W. Meister WA1MIK Details on connectors and signals to make your own radio-to-RIB cable for use on RSS-programmed digital-capable stations. |
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Info on Interfacing
an Analog MSF5000 Station to a Repeater Controller By Jim
Reese WD5IYT; 240 KB PDF file While Jim is interfacing an analog station to a home-brew controller the basic concept is useful - as long as you have the right voltages COR is COR no matter if it's a home-brew controller or an NHRC, a Link / RLC or an S-Com, etc. |
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Info on Interfacing
an Analog MSF5000 Station to an RLC Repeater Controller
By A. Nony Mous; 75 KB PDF file Another user's interfacing information, oriented towards the analog MSF5000 and the RLC repeater controllers. |
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ACC RC-850 Interfacing to a
Motorola MSF5000 station 210 KB PDF originally from ACC but very revised. While oriented towards connecting an ACC RC-850 to a CXB series MSF5000 there is good information on connecting to any controller. |
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Programming
Information for the Analog MSF5000 stations by Robert W. Meister WA1MIK These stations use EPROMs and require the R-1800 or R-1801 suitcase programmer. Here's a step-by-step run-through of the various parameters used to create or modify your code plug EPROM. |
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How to get a CXB
Secure-capable Station Control Board to work in a CLB station by
Robert W. Meister WA1MIK The CLB station can be upgraded with an SSCB board (the CXB control board) which converts it from an EPROM to RSS programming, but you need to get +5vDC to the rest of the station. This article tells you why this is so, and how to fix it. |
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How to use the MSF5000
power amplifier stand-alone by Robert W. Meister WA1MIK Enough people have asked how to do this. Not much to it, just a few precautions. Put that spare VHF, UHF, or 900 MHz power amp and power supply to good use. |
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How to make the MSF5000 work
without a power amplifier by Robert W. Meister WA1MIK This is complementary to the previous article. It explains what I did to get a digital-capable UHF station to transmit without its power amplifier attached. |
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Accessing the electronic
adjustments in the digital-capable MSF5000 station by Robert
W. Meister WA1MIK A quick summary of the EEPots and how to adjust them via RSS or the front panel. |
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MSF5000 900 MHz Repeater Ordeal
by Robert W. Meister WA1MIK One group's ordeal getting a bunch of the New Jersey repeaters functioning. Also includes performance tests on the 5 MHz ovenized oscillators that were required to make each of these a stand-alone repeater. This article is a work-in-progress and will be amended as necessary. |
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MSF5000 900 MHz Miscellaneous
Adjustments by Robert W. Meister WA1MIK An addendum to the above article that provides helpful information and procedures for several critical adjustments to the 900 MHz repeater stations. |
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Adding Simple DTMF On/Off Control to an
MSF5000 900 MHz Station by Robert W. Meister WA1MIK Multi-digit DTMF control necessary for the New Jersey repeaters, but it should work just as good on any digital-capable MSF5000 station with a TTRC. |
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Disabling HearClear on the MSF5000 900 MHz Repeaters by Robert W. Meister WA1MIK Faster than a speeding bullet. More powerful than a locomotive. A few jumper changes on a CLB station and an unexpected result of a programming change to a GLB station totally disables the HearClear circuitry (compressor, expander, flutter-fighter) on these otherwise fine repeaters. Read on, McDuff. |
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MSF5000 900 MHz Repeater Conversion
by Mark A. Tomany N9WYS Another group's ordeal getting a few of the New Jersey repeaters functioning. Mark added a duplexer inside his station; read more about that in his article below. |
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Adding an Internal Duplexer to the
900 MHz Repeater Stations by Mark A. Tomany N9WYS Mark also had one of the New Jersey 900 MHz repeaters, but wanted to make it totally self-contained. He managed to innovatively squeeze a duplexer inside the cabinet. This article describes what he went through. |
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Analog and digital
error and alarm codes Compiled by Robert W. Meister WA1MIK; 81 KB PDF file This info was obtained from the RSS HELP file plus several instruction manuals. It also includes the blinking display and LED codes as well as the audible beeping alarm codes. |
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Digital error
codes, probable causes, and corrective actions Compiled by
Robert W. Meister WA1MIK; 180 KB PDF file This came from a PDF file sent to Repeater-Builder. It was converted to RTF, then turned into a DOC file, where the tables were converted to text, straightened out, turned back to tables, then heavily edited and standardized. |
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MSF5000 MUXbus Signals
Compiled by Robert W. Meister WA1MIK; 90 KB PDF file This began life as a 12-page PDF file sent to Repeater-Builder. The text was put into a new document, reformatted, corrected, and turned back into a PDF file. |
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Digital-Capable and
Analog-Plus SSCB controls and indicators
Compiled by Robert W. Meister WA1MIK; 110 KB PDF file Most of the info came from chapter 2 of the Instruction Manual. It was re-typed and formatted to make more sense. More information may be added as the need arises or time is available. |
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Interfacing the PURC5000 Link Receiver
by Robert W. Meister WA1MIK I found this 72 MHz link receiver on a popular auction site. I had a manual for it so I took it all apart and documented the available signals. |
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Adding a Speaker and Audio Amplifier to the
PURC5000 Link Receiver by Robert W. Meister WA1MIK A follow-up / companion article to the one above. It's now a very useful stand-alone bench tune-up chassis. |
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Building an MSF5000 Adapter Cable for
the R1033 Test Set by Anthony Stump KE4KQI Here's a simple to make adapter cable that lets you use an R1033 test set with an MSF5000 station. It's better than lugging multiple test sets around, especially if you've got other stations that already use the R1033 test set. |
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MSF5000 VHF Model Chart (PDF) Submitted by Eric Lemmon WB6FLY |
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MSF5000 UHF Model Chart (PDF) Submitted by Eric Lemmon WB6FLY |
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MSF5000 800 MHz Model Chart (PDF) Submitted by Eric Lemmon WB6FLY |
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MSF5000 900 MHz Model Chart (PDF) Submitted by Eric Lemmon WB6FLY |
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Combining Tee UHF Duplexer
cable (PDF) Submitted by Eric Lemmon WB6FLY This write-up describes the six UHF duplexing cables: coded red, pink, gray, orange, green, and yellow. The first four are for the 403-435 MHz range, the last two are for are for 435-475 MHz. The actual measurements for the green and yellow (the two most common) cables can be found in the detailed drawings below. Note that the UHF duplexing cables all exhibit some desense. If you want a top-performing UHF repeater you will want to (and most folks end up using) an external 6-can duplexer. |
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TLE5732A Green Tee cable
(PDF) Submitted by Eric Lemmon WB6FLY This cable handles UHF stations with the transmitter frequency below the receiver frequency. |
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TLE5772A Yellow Tee cable
(PDF) Submitted by Eric Lemmon WB6FLY This cable handles UHF stations with the transmitter frequency above the receiver frequency. |
The following commercial businesses or private individuals claim to provide analog station
EPROM programming services. You may have to send some your old EPROM (2732 family chips are
starting to become pure unobtanoium). If you have your own EPROM burner and chips you can
ask them to email you a PROM image file.
The MSF Manual library:
In the two tables below "NLA" indicates that the manual is no longer available
(the dealer web site shows "Canceled" in the availability column). Where a dollar
amount is shown it indicates the dealer price as of December 2007. Many that were listed as
available were flagged as being limited to the on-hand supply. Use the price shown only as a
guideline, and expect that retail pricing will be higher anyway, and it may be lower, as prices
change quarterly.
A good portion of the list below is courtesy Eric Lemmon WB6FLY; he provided us an update in
June of 2009.
| Manual Part Number |
Description Comments as to contents and usefulness are welcome... i.e. which are worthless, which are redundant, which are useful, etc. |
Status (see note) |
|---|---|---|
| 6880310B31 | RTL-4826C MSF5000 Station Control Code Plug Programming Manual (this is for the CLB
"analog" stations) Another version, scanned by Jared K4JJL, can be found here. |
??? |
| 6881060E70 | Control and Applications Manual | NLA |
| 6881061E95 | PURC radio link receiver manual 72-76 MHz and 928-960 MHz | NLA |
| 6881062E70 | Instruction Manual PURC Paging Base Station | NLA |
| 6881062E75 | Older UHF CLB (analog) Base / Repeater Instruction Manual | $60 |
| 6881063E39 | MSF5000 Power Supply Chassis TPN1186A | NLA |
| 6881063E47 | "The "MSF5000 Introduction" manual is a 14-page Technical Executive Summary type of write-up which covers the analog station only" | NLA |
| 6881064E05 | PURC5000 Paging Transmitter 928-932 MHz 50-150 watts Instruction Manual The paging synthesizer section was scanned by Tom KB5DPE and subsequently cleaned up and turned into a PDF file by Bob WA1MIK. This contains the HSO, 14.4 MHz reference oscillator, digital modulator, and power supplies. This is NOT the unit that came with the New Jersey GFB stations. It can be downloaded as an 8.2 MB file here. |
NLA |
| 6881064E10 | Instruction Manual PURC 5000 Receiver option | $17 |
| 6881064E70 | Older 900 MHz (Moto's parts guide lists this as an 800 MHz manual, but it's really
a 900 MHz) Trunked/Repeater (150 watt CLB) Instruction Manual that has full schematics
of every assembly. The Driver Power Amplifier (TTF1242B, TTF1243A) section of the manual has been scanned and can be downloaded as a 2.4 MB PDF file here. The Final Power Amplifier (TTF1212B, TTF1213A) section of the manual has been scanned and can be downloaded as a 2.6 MB PDF file here. |
$53 |
| 6881065E70 | MSF5000 Supplemental Manual UHF Phone Applications | NLA |
| 6881067E50 | PURC5000 VHF 350W Service Manual | $60 |
| 6881077E15 | MSF5000 Supplemental Manual UHF 6-75W | $35 |
| 6881077E25 | MSF5000 Repeater 850-860 / 905-915 MHz | NLA |
| 6881077E30 | Instruction Manual PURC 5000 Installation / Operation | $20 |
| 6881077E35 | PURC5000 UHF Paging Transmitter Service Manual Contains the service manual and a separate manual # 6881117E76-D titled "PURC and PURC 5000 Digital Wattmeter and Audio Delay Line" option C47 and option C770. |
$90 |
| 6881077E40 | Instruction Manual PURC 5000 UHF Transmitter | $30 |
| 6881078E25 | MSF5000 800 MHz (851-869 TX and 806-824 RX) Trunked and Repeater Service Manual | $53 |
| 6881078E40 | MSF5000 Trunked Repeater Operations Manual | NLA |
| 6881079E95 | MSF5000 Supplemental Manual UHF SECURE | $79 |
| 6881080E30 | This "Options" manual is an expensive list of some of the available options for the digital / analog station. It is not at all complete and not terribly helpful once you own the system. | $53 |
| 6881080E80 | MSF10000 VHF Base / Repeater Service Manual | NLA |
| 6881081E95 | Instruction Manual MSF5000 SMARTWORKS Anyone know what this is? |
$60 |
| 6881082E05 | The Moto internal web site calls this "OLDER CXB/RLB USERS MANUAL", it is actually the CXB (Digital) / RLB (Analog) Control and Applications Manual | NLA |
| 6881082E10 | The Moto internal web site calls this "OLDER CXB/RLB UHF INSTRUCTION MANUAL", it is actually the CXB (Digital) / RLB (Analog) UHF Service Manual. This is huge and worth trying to find and has been replaced by the newer band-specific service manual. It contains schematics and parts lists for EVERY unit (PA, PS, RF tray, Control tray) and has detailed theory of operation sections. | NLA |
| 6881082E20 | The Moto internal web site calls this "OLDER CXB/RLB VHF INSTRUCTION MANUAL", it is actually the CXB (Digital) / RLB (Analog) VHF Instruction Manual. This is huge and worth having if you ever find one. It covers the 125 watt / 350 watt stations and has full schematics and parts lists. Almost all of the 28 Volt power supply (TPN1260A, TPN1265A) section has been scanned and can be downloaded as a 1.9 MB PDF file here. | NLA |
| 6881082E90 | Instruction Manual MSF5000 800 MHZ JAPAN | NLA |
| 6881084E45 | MSF10000 UHF Service Manual | NLA |
| 6881084E50 | MSF10000 Service Manual, VHF Digital - When it was available this manual was over US$500. No, that is NOT a typographical error. That's what Moto's dealer web site said. | NLA |
| 6881084E75 | Instruction Manual PURC 5000 276-284 MHZ | $51 |
| 6881084E80 | Installation/Operation Manual PURC5000 w/Advanced Controller | $34 |
| 6881087E60 | MSF5000/10000 Data Station Smart Wildcard and Diagnostic Options Manual. Contains options charts, installation, and configuration info on the RSSI Loop-back Combiner board (used in Data and Diversity Reception stations) as well as the Station Access Module. | $60 |
| 6881089E28 | PURC 900 MHz 5W, 75W, 15W Station Inter-cabling diagram showing the Low Power Control Head (LPCH) documented below. | ??? |
| 6881089E40 | Instruction Manual ACB RETFIT MICOR/PURC | $66 |
| 6881089E69 | PURC 900 MHz 5W Low Power Control Head (LPCH) manual. Basically a stand-alone forward power sensor that allows a station to operate without a PA or DPA/FPA, turning it into a 5W station. While this came from a PURC manual, it should also be usable on an MSF station. Used with the 6881089E28 inter-cabling diagram above. | ??? |
| 6881092E05 | CXB (Digital) / RLB (Analog) Installation Manual, covers alignment, operation, limited circuit theory, installation, error codes, specifications, etc., for all CXB and RLB models. The entire alignment section has been scanned and can be downloaded as a 5.5 MB PDF file here. The board jumpers section has been scanned and can be downloaded as a 640 KB PDF file here. The HSO/USHO section was scanned by Mark N9WYS and subsequently turned into a PDF file by Bob WA1MIK. This contains the HSO, 14.4 MHz reference oscillator, and power supplies. THIS is the unit that's in the New Jersey 900 MHz GFB stations. It can be downloaded as a 22 MB file here. | $52 |
| 6881092E75 | Service Manual CXB (Digital) / RLB (Analog) VHF (Depot) | $87 |
| 6881092E80 | Service Manual CXB (Digital) / RLB (Analog) UHF, covers alignment, operation, and minimal troubleshooting, and has schematics, parts lists, and board layouts for the Uniboard, front end, and control tray ONLY. It has nothing on the power amplifiers, power supplies, intermediate power amplifiers, or VCOs | NLA |
| 6881092E85 | Service Manual CXB (Digital) / RLB (Analog) 800 MHz | $87 |
| 6881092E90 | Service Manual CXB (Digital) / RLB (Analog) 900 MHz | $87 |
| 6881094E30 | Service Manual MSF5000 Power Supply From an email to repeater-builder: This manual, which comes in a nice three-ring ring binder, contains tech data, schematics, and parts lists for all power supplies used in MSF5000 stations. Sixteen different AC-input power supplies are included, as well as two DC-input power supplies. Battery reverting / charging supplies are also included. Curiously, the MSF5000 service manuals that I have do not have power supply information in them, but include a phrase like, "see the power supply manual for further information" without revealing the publication number. |
$22 |
| 6881114E40 | Wild Card - Option C232AA, AB, AG or C233AB when factory installed, or Model QLN2914A when field installed. This option is used only on wireline controlled stations. | NLA |
| 6881114E93 | Expansion Tray | NLA |
| 6881115E11 | 2&4 wire remote options for CLB base and repeater stations. Seems to fit in the expansion tray. | $14 |
| 6881125E43 | Instruction Manual PURC REM AUDIO OPT | NLA |
| 6881125E68 | Field Programming (RSS) User's Guide (anybody know if this is for the CLB or CXB stations?> | $30 |
| 6881126E87 | Multi-Coded Squelch (MCS) Manual for digital-capable and analog-plus stations. You need a different manual for the analog (CLB) stations. | $13 |
| 6881127E31 | User Manual MSF5K/2100 BSC (anybody know what this is?) | $15 |
Manuals for metering panels:
| Part Number |
Description | Status |
|---|---|---|
| 6881114E04 | The TLN2418 Remote Metering Panel (RMP) is the same unit as the one below but
without the LED matrix. Click
here for a photo of the interior of the unit. As you can see from comparing the
internal photos the internal circuit board is the same except that it is missing a lot
of parts. Of course the case front panel is different too. This unit is sufficient to
tune a CLB or JLB station, but if you EVER expect to work on a CXB or JXB station you
will want the one with the LED matrix (the one below). (photo courtesy of Jeff Liebermann AE6KS) |
$18 |
| 6881143E03 | The TLN2419 Digital Metering Panel (DMP) has a meter, and a speaker
(and the associated speaker amplifier) and a matrix of 64 individual LEDs
that displays the multiplexed logic data buss (called the MUXbuss in the
MSF documentation). Click
here for a photo of the interior of the unit. If you are responsible for the operation and / or maintenance of any MSF stations you really want this unit instead of the one above!!! This is especially true if you have the digital station. (photo courtesy of Jeff Liebermann AE6KS) |
NLA |
| Caution: Both of the metering panels have the same design flaw. Look at the speaker mounting on the interior photo of the TLN2418 referenced above. You will see that the speaker is held in place by four metal clips pushed onto plastic pegs that are molded into the face of the housing. All it takes is dropping the unit in such a way as the speaker shifts and snaps one of the pegs off. The loose speaker quickly breaks the other pegs off and you have loose metal clips and / or the speaker itself sliding around and contacting active electronics (which will not be too happy for that experience). The fix is to break the pegs off yourself and drill the housing front for four 4-40 or 6-32 screws right where the pegs were, then use four wide flat washers under the screw heads (so the heads don't get pulled into or through the plastic) and four more in place of the speaker clips. Four nylock nuts on top of the inside washers finish the job. |
There may be other manuals out there; contributions of additional numbers and descriptions are always welcome.
In May 2009, Motorola no longer had the firmware EPROM for the SSCB, TVN6055A. They did still list the latest firmware EPROM for the TTRC, TVN6056A, for about US$31. There's also no part number listed for the Secure board EPROM.
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Hand-coded HTML © Copyright 2006 and date of last update by Mike Morris
WA6ILQ and repeater-builder.com.
This page created 26-Mar-2006
This web page, this web site, the information presented in and on its pages and in these modifications and conversions is © Copyrighted 1995 and (date of last update) by Kevin Custer W3KKC and multiple originating authors. All Rights Reserved, including that of paper and web publication elsewhere.