Modifying
a GE 10V Regulator/Station Control Module
How to add a PTT disable switch for testing
By M. Scott Zimmerman N3XCC
Concept:
Modify a 10V/Control Module by adding a PTT disable switch in place of the intercom
switch.
Description:
A technician may want to instantly disable the transmitter to check for
desense. This modification replaces the "Intercom" momentary slide
switch with a two position slide switch to allow disabling of the PTT.
Switch Installation Procedure:
1. Completely remove the intercom switch from the 10V regulator card.
This is accomplished by removing the two phillips head screws, accociated
nuts and lock washers. Save the hardware, you will need it to mount the
new switch.
2. Obtain a similar looking SPST slide switch from a convenient source.
Radio Shack sells a pack of 2 such switches for a few dollars. The RS part
number is 275-401.
3. Mount the new switch where the intercom switch was removed. Be sure
the switch is on when the slider is in the up position.
4. Solder two pieces of scrap wire (approx. 5" long) to each of the
two terminals of the switch.
5. If there is a jumper from hole 1 to hole 2 on the circuit board,
remove it and clean the solder out of both holes.
6. Solder the ends of the wires into these two holes. It does not matter
which wire goes in which hole.
7. Re-label the intercom switch to indicate "PTT Disable."
Notes:
The action of the PTT LED will still indicate when the station is keyed
(On Air Lamp). If the disable switch is in the down (disabled) position
the station will not key from any source. The PTT switch will still work
as original.
This modification was prepared by M. Scott
Zimmerman N3XCC, Jan 29, 2004
Comments welcome, email Scott
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An Alternate Method
1) Acquire a SPDT center-off mini-toggle switch.
2) Driil a hole in a convenient place on the sheet metal end piece of the card.
3) Mount the switch.
4) Wire the switch similar to the above, with the armature to the station PTT, the
lower contact to the PTT Request lead, and the upper contact to ground.
Test: With the switch down, the station works normally. With it in the center PTT is disabled. With it up, the station is keyed forever.