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Welcome to MICOR Dot Info![]() www.micor.info "The Motorola MICOR Conversion Site" Most of the information presented on this site was compiled by Kevin Custer W3KKC and is Copyright © 1995 - present, all rights reserved ![]() If you are at all serious about the MICOR radios you will want to subscribe to the MICOR email information list ! |
Note that in Motorola's product line terminology you have either a "mobile" or a "station",
and the latter term is used for both base stations and repeaters.
How to identify your MICOR
Mobiles are on the top, scroll down for stations
Here's a simpler MICOR
Mobile only identification table
Jump to: Generic MICOR (both Mobile and Station) Read this section first
Generic Station Information Low-Band Station High-Band Station UHF Station
Generic Mobile Information Low-Band Mobile High-Band Mobile UHF Mobile
Channel Element Info 222 MHz. Conversion Packet Other Information Images
Note: Any prices mentioned on this page should be taken only as a rough guideline. Moto adjusts prices quarterly, and offers one set of prices to their dealers and another on their order desk.
Useful MICOR Manuals
Click here for how to order manuals
Motorola made a separate manual for each frequency range, and instead of duplicating all the pages on the control shelf in each one they combined all the non-frequency sensitive sections into a separate manual. To work on your base or repeater you will need BOTH the "Control and Applications Manual" AND the appropriate RF manual. If you have a station with the community repeater backplane you will need that supplement in addition to everything else. If you have a station with the secure backplane you will need that supplement in addition to everything else.
| Base and Repeater Control and Applications Manual 68-81025E60 (non-RF information common to all stations) | |
| Compa-Station Base & Repeater Radio 25-50 MHz 100 watts 68-81013E60 (Low Band) | |
| Compa-Station Base Radio Remote Control 132-174 MHz 68-81013E65 (High Band) | |
| Base and Repeater Station 406-420, 450-470 or 470-512 MHz 68-81025E50 (UHF) | |
| Community Repeater Station Supplement 68-81025E55, This is a supplement to the standard Control and Applications manual. You will need this supplement if you have the "Community Repeater" backplane and / or modules. There are several differences between a standard repeater configuration and the community repeater configuration (even if you are going to run only one PL tone, or even in carrier squelch mode) | |
| Mobile UHF (standard and wide spaced): 68P81015E70 | |
| Mobile high band manual: 68P81008E40 Mobile high band wide-spaced supplement: 68P81014E15 (see note below) |
|
| Mobile Low Band manual: 68P81008E35 |
MICOR era radios have relatively narrow RF bandwidth. The maximum separation
between two transmit frequencies in a standard high band MICOR is spec'd
in the manual at 1.5 MHz, however, according
to an original MICOR design engineer at Motorola, the exciter
is capable of
operating 3 MHz wide
Motorola Auxiliary Receivers, Micor second receivers, and SpectraTAC voting receivers also use MICOR receiver boards. Information on these can now be found on their own web page.
MICOR receiver and audio boards were used in other equipment too. More information can be found on the MSF5000 and PURC page. Look for articles on the PURC5000 link receiver.
Information Relevant to Both MICOR Mobile and Station:
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It is 'way too easy to break a slug while tuning up a receiver or exciter. The Micor "Universal Tuning Tool" is part number 6684387C01, priced at about $9 (in mid 2009) from Motorola Parts. This handy tool has a thin steel blade on one end that mates with the channel elements and front-end capacitors, and both 0.075" and 0.100" hex drives on the other end for slug-tuned coils. The body of the tuning tool is large enough to get a good grip, making it easy to make very small adjustments.
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The MICOR Squelch Explanation of the MICOR® Bi-Level Squelch. By Kevin Custer W3KKC
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MICOR® based squelch circuit A SEITS article
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Explanation of Reverse Burst and "AND" Squelch By Kevin Custer W3KKC
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Pre-emphasis, de-emphasis, clipping, and audio quality in the MICOR By Paul Sexauer K3VIX
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MICOR Muteboard®, muting audio filter
amplifier By Kevin Custer W3KKC
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Modification of the MICOR PL Encoder In some situations you want to disable the reverse-burst capability By Kevin Custer W3KKC
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COS Logic Level Inverter A simple circuit to make positive logic COS from the audio-squelch board for those controllers that require it By Kevin Custer W3KKC
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MICOR® discriminator buffer amplifier Great for NHRC, MCC, and other newer style controllers that mute and have de-emphasis built in
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MICOR® PL® filter By Kevin Custer W3KKC
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Schematic of the TLN4310B-2 mobile audio-squelch board scanned from the mobile manual
This is oriented horizontally, for viewing on your screen.
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Schematic of the TLN4310B-2 mobile audio-squelch board scanned from the mobile manual
This is oriented vertically, for printing (you will probably want to print it on legal paper, as it is an extended length diagram. If you are going to do any bench work, I'd suggest printing it on 11x17 paper.
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Information on MICOR Channel Elements By M. Scott Zimmerman
Non-Band-Specific Station Information:
Notes:
1) The controller connection articles are also applicable to other brands of controllers...
2) There are several different backplanes - the "standard" one (TLN5644 series), the "community repeater" one (TRN6421 series),
the Digital Voice Privacy (DVP) "secure" one (TLN5979 series), the "PURC" or paging one (don't have that number), etc. Before
you start doing any mods make sure that you have the proper books and the proper schematic(s). There is a list of manuals near
the top of this page, and you really need the right manuals for your station. You will discover details such as if you
have the TLN5979A backplane (instead of the more common TLN5644A) you MUST use the TLN5970A Station Control Module as it has
many critical connections that are very different from the more common TLN4635B SCM. Or the fact that if the SCM is earlier
than suffix -2, you MUST use only the TLN4636A Timeout Timer module (some chose to not use a TOT module). If the SCM is a -2
or later then you have to use a TRN8684A Timeout Timer Module.
3) The mobile audio-squelch board is model number TLN4310A or B. The station A-S board is model TLN6006A or B. If you find an
A-S board stamped TRN5716APR (actually TRN5716 followed by anything) you have one that came out of a 900 MHz Micor mobile,
and these boards are different as the 900MHz radios use 2.5 KHz deviation where low band, high band, UHF and 800 MHz
use 5 KHz deviation. Anyone that runs 900 MHz Micor radios will be happy to trade you for that TRN5716 series board.
4) Moto made a special "Extractor Tool" to get the cards out of the Micor chassis: part number 66-83574F01.
5) If you need replacement or additional card guides for the MICOR station card cage they are part number 45B83914G01 at
about $2 each (2004 price)
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Comprehensive conversion of the MICOR® Compa-Station base/repeater
station By Kevin Custer W3KKC
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Synthesize your MICOR Station By Greg
Carttar (ex-WAØLCZ) of 3rd St. R & D Production Services (offsite link)
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Modification of the MICOR PL Encoder By Kevin Custer W3KKC
In some situations you want to disable the reverse-burst functionality. This writeup tells you how.
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Notes on how to simply connect a generic repeater controller
to a MICOR station By M. Scott Zimmerman N3XCC
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An IDer for the MICOR Repeater Shelf By Jerry
Matthews WAØUZI
Useful to the commercial repeaters as the amateur radio repeater controllers have built-in ID'ers. While an IDer is not
required for GMRS, it's a good idea and this article is relevant there as well.
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One method of connection of a repeater controller (an S-COM)
to the MICOR station By Bob Hoffman N3CVL (off-site link)
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Another connection of a repeater
controller (an S-COM) to the MICOR Unified Chassis Station However this technique will work with any controller
that can accept active low COR and PL decode signals and output an active low PTT signal (i.e. one that goes to ground). By
Joel Huntley WA1ZYX (off-site link)
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Modification of the older Station Control
Module TLN4635B By Kevin Custer W3KKC
These mods are relevant when using a repeater controller.
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Parts layout of the TLN4635 Station Control Module: original (180kb) enhanced (616kb) enhanced & rotated (616kb) Provided by Eric Lemmon WB6FLY
The "enhanced" file has a bit of contrast tweaking by WA6ILQ. The
rotated file is properly aligned for printing.
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Modification of the newer
Station Control Module TLN5970A (or later) By Kevin Custer W3KKC
When using a repeater controller.
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Modifying the TRN4662 Squelch Gate Module as an interface
to an external controller By Richard Reese WA8DBW (off-site link)
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Modifying the TRN4662 Squelch Gate
Module for better operation as a repeater controller. By M. Scott Zimmerman N3XCC
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Conversion of the TRN6006 series
Station Audio & Squelch board For better audio muting By
Kevin Custer W3KKC
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Using a converted TLN4310 mobile audio & squelch board in
a base/repeater station By Kevin Custer W3KKC
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Conversion of the Compa-Station
Receiver Interconnect Board By Kevin Custer W3KKC
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Documentation on the TLN5167A Intercom,
TLN5900 and TLN5993 Station Metering Kit, and TLN1859 and TLN1887 Metering and Intercom Kits Donated by Eric Lemmon WB6FLY
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The Micor station had an optional PROM based Identifier card. The MSR2000 page has the documentation on two
different but very similar cards (the major difference is the card endge connector).
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The four PL tone decoder module for the standard Micor station card cage is the
TLN5745x Multi-PL Decoder (where x is blank, A or B depending on the version). The
TRN6166A is the DPL equivalent. When used in the stock repeat shelf, an unmodified
TLN5745 (or TRN6166A) card allows the repeater to respond to up to four tones (or codes)
on the input, ORed on the card to the single status line that tells the control shelf
that a valid tone (or code) has been decoded (i.e. four without the stock decoder in place,
adding the stock decoder and a few nonstandard jumpers allows five). With the Micor
station configured as a full duplex base, and cabled to a repeater controller, a modified
card can feed the repeater controller inputs and tell it which tone (or code) is being
received. The mod consists of adding wiring that picks up the collectors of the
four open collector decode lines and routes them to a connector, either a pigtail or a
DB9 punched into the front of the card. One common use of multiple decode is on
a club machine, with the first tone (for example, 100 Hz) listed in the local
repeater directory, and the second (perhaps 146.2 Hz) used by club members. You
would program the repeater controller so that the 100 Hz tone would provide local
repeat, and the 146.2 Hz would allow autopatch and other system toys. Installing
this card does not preclude any other options as it slides into the otherwise unused
tone burst decoder slot. The equivalent PL tone card for the MSR2000 station is
the TRN5329x. Click here for a
photo of the MSR version. Except for the edge connector on the card, and the
black paint on the bracket, it's identical to the Micor card.
These cards are extremely rare, as they were used in only a few special purpose station
configurations. If you can't find one it's not difficult to implement the same
functionality by using the stock receiver decoder for the first tone, and a separate decoder
(TS32 or similar) for each additional tone.
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Documentation on the QLN2812A Station Identifier Field Modification Kit - provided
by John Gilbert KA4JMC
This kit was made up of a QRN8424B or QRN8425B module, the QKN7547A cable, this documentation and a few other loose pieces.
The QRN8424B is used in Micor stations, the QRN8425B module is used in MSR2000 stations.
This module uses a fairly inflexible design - the IDer audio frequency (1,200 Hz) is slaved to the IDer morse code
speed. The IDer spacing is either 15 or 30 minutes (but is dependent on the timing of a 555 chip). Both
of these modules use a 256x4 PROM chip that is almost pure unobtanium (Monolithic Memories MM5301-1).
Each byte represents one time frame, a dit requires two frames, a dah requires four, a word space requires five.
Module overhead uses 31 frames. The rest can be used for the actual IDer string (the Morse code sequence). An
adapter could be made to allow use of a 27nn or 27nnn series chip, but it's much easier to use an external
repeater controller like an NHRC, Scom, etc., but since FCC Rules require you to be able to remotely switch
the repeater on and off you need a real repeater controller anyway... and you can buy a decent one for under
US$160 (the NHRC-4)
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Converting the Unified Chassis Station to 12vDC only 229 KB PDF by Lee Woldanski VE7FET
The standard Micor station power supplies deliver three separate outputs: unregulated
+V to the PA deck, and both regulated +12vDC and +9.6vDC to the unified chassis (the control shelf, exciter and the receiver). In some cases you want to power the station from an existing +12vDC source. This writeup shows how to modify the unified chassis to generate its own 9.6vDC. Non-unified stations can do this mod separately to the control shelf, the exciter chassis and to the receiver chassis.
Station Power Supplies:
Low Band MICOR Station: High Band MICOR Station:
(220MHz mods are in the 220 section below)
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Full manual for the TPN1095A, TPN1096A, and TPN1102A station power supplies 5.8mb PDF file.
This was a high-resolution scan provided by Don Kovalchik, W8DPK; it was subsequently reduced in size.
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Schematic of the TPN1105 and TPN1106 station power supply 128kb
The TPN1105A can be wired for either 120v or 240vAC, but the TPN1106A is 120vAC only. The manual for either one is 68-81104E92. This supply has the automatic power fail changeover to battery feature.
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Schematic of the
TPN1110 station ferro-resonant power supply 144kb
This schematic is from manual 68P81020E44-N and covers both the TPN1110A and TPN1110B models that provide unregulated 13.8v at 25 amps for the PA deck plus 12v and 9.6 volts regulated.
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Schematic of the TPN1151 and TPN1152 station power supplies 73kb
The TPN1151A can be wired for 120 or 240vAC, but the TPN1152A is 120vAC only. This is a fully linear supply with separate linear regulators for the +9.6v, low and high current 12v voltages.
The low-band Micors came in 4 ranges: 25-30 (very, very rare), 30-36, 36-42, and 42-50 MHz.
The four articles below are all oriented to the 42-50 MHz radios. If anyone would like to
do a 30-36 to 10 meters conversion article please let us know.
The low band receiver is a TLB5851A, TLB5852A, TLB5853A, or TLB5854A. Later versions would have
had a trailing B instead of an A. The IF in all of them is 5.26 MHz, or 5.36 MHz on special order.
The last digit was 1 for 25-30 MHz, 2 was 30-36 MHz, 3 was 36-42 MHz, and 4 was 42-50 MHz.
The 25-30 receiver used a x2 multiplier and high side injection, the 30-36 and 36-42 receivers
used x3 and high side injection, and the 42-50 receiver used x3 and low side injection.
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Conversion of the MICOR Low-band receiver to the 6 meter amateur band By Kevin Custer W3KKC
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Conversion of the MICOR Low-band exciter to the 6 meter ham band By Kevin Custer W3KKC
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Another conversion site for MICOR Low-band to 6M Ham Band Offsite link to KB6MIP's site
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Yet another conversion article for the MICOR Low-band to 6M Ham Band With photos, circles and arrows, and paragraphs on the back... by Robert W. Meister WA1MIK
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TLB6310A or TLD6340A Crystal Filter and TLN5120 Installation Kit documentation 327 KB PDF
This writeup describes a very sharp notch filter that has to be custom ordered for the exact frequency of interest. It does have between 4 and 6 db of insertion loss so it can't be used on marginal situations. The PDF file contains the 68P81104A86 (the filters) and 68P81104E36 (the installation kit) documents.
The high band receiver is a TLD827nA or B, and the IF is 11.7 MHz, or 11.8 MHz on special order.
"n" is 1 for 132-142 MHz, 2 is 142-150.8 MHz, 3 is 150.8 to 162 MHz, and 4 is 162-174 MHz.
All high band receivers used a x9 multiplier. The 132-142 and 142-150.8 receivers used high
side injection, the 150.8-162 and 162-174 receivers used low side injection.
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Comprehensive Description of the MICOR "Sensitron" Hi-band Receiver By Kevin Custer W3KKC
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Conversion of the MICOR "Sensitron" High-band Receiver to the 2m Ham Band By Kevin Custer W3KKC
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Now available: 132-150.8MHz helical resonator coils Get a real 2 meter front-end for your MICOR receiver! By Kevin Custer W3KKC
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Modification of the MICOR Exciter By Kevin Custer W3KKC
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VHF MICOR PM to FM Exciter
Modification Convert your PM exciter to True FM! By Kevin
Custer W3KKC
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VHF MICOR tuning instructions By Kevin Custer W3KKC
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Retuning the VHF MICOR Bandpass Filter By Kevin Custer W3KKC
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A Conversion of a high band MICOR Intermittent Station to a Repeater By Lawrence Glaister VE7IT
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Documentation on the high band MICOR Preamp model
TLD8421A, TLD8421B, TLD8422A or TLD8422B Donated by Eric Lemmon WB6FLY
Note that if you need a preamp and can't find one that AngleLinear sells a very nice drop-in preamp, and a mobile mounting bracket is available.
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Conversion of the TLD8421 or TLD8422 high-band factory preamp To the
2m Ham band By Kevin Custer W3KKC
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MICOR High Band Service Sheet Pg 1 This is page 1 of Moto
manual 68P81101E02-M. Donated by Eric Lemmon WB6FLY
MICOR High Band Service Sheet Pg 2 This is page 2 of the above.
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Micor DVP VHF Station Manual 6881036E40-B (no longer available): Complete
manual (41.8 MB)
In sections: Pages 1-122 (16.8 MB)
Pages 123-165 (12.3 MB)
Pages 166-187 (12.8 MB)
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TLB6310A or TLD6340A Crystal Filter and TLN5120 Installation Kit documentation 327 KB PDF
This writeup describes a very sharp notch filter that has to be custom ordered for the exact frequency of interest. It does have between 4 and 6 db of insertion loss so it can't be used on marginal situations. The PDF file contains the 68P81104A86 (the filters) and 68P81104E36 (the installation kit) documents.
UHF MICOR Station:
The UHF receiver is a TRE120nA or B, and the IF is 11.7 MHz, or 11.8 MHz if needed to avoid mixes.
"n" is 1 for 406-420 MHz, 2 is 420-450 MHz, 3 is 450-470 MHz, 4 is 470-494 MHz and 5 is 494-512 MHz.
All UHF receivers used a x24 multiplier. The high versus low injection decision was dependent on several parameters.
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Repair notes and schematic for the UHF Station Tripler By Bill Hance KD7CWA
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Conversion of the UHF "Sensitron" Receiver to 440MHz Ham Band By Kevin Custer W3KKC
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Additional Info and Images about the above conversion for 435-450 MHz By Robert Meister WA1MIK
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Documentation on the UHF preamp model TLE8191A and
TLE8192A 531 Kb PDF 6 page file from Eric Lemmon WB6FLY
Note that if you need a preamp and can't find one that AngleLinear sells a very nice
drop-in preamp, and a mobile mounting bracket is available.
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Modification of the UHF Exciter By Kevin Custer W3KKC
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Tuning the UHF Station BPF's and Circulator (antenna network) By Kevin Custer W3KKC
Information relevant to MICOR Mobiles
being converted to Repeater or Link duty:
Notes:
1) The MICOR mobile chassis has a heat sink rated at only 35 watts - yes,
that fact is in the MICOR mobile manual. Therefore radios higher than 45 watts are best left in mobile service.
2) The VHF Micor transmitter power amplifier stages use PNP transistors where the UHF radio uses NPN in the same area. Be careful when you do a rebuild that you have the right parts !!!
3) The normal mounting of a Micor mobile has the circuit boards upside down in the
top of the case facing downward. As such the control connector pinout is not what you would expect. Here is a drawing of the pinout viewed from outside the radio, looking at the front.
Generic Mobile Information:
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Front casting modification for a second antenna connector By Kevin Custer W3KKC
Until you have used a full duplex mobile on UHF you really don't know what you are missing. A second antenna jack makes it easy.
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Duplex modification of MICOR mobile audio & squelch board By Kevin Custer W3KKC
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MICOR Muteboard®, muting audio filter
amplifier By Kevin Custer W3KKC
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Modification of the MICOR PL
Encoder In some situations you want to disable the reverse-burst functionality. By Kevin Custer W3KKC
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COS Logic Level Inverter For making positive logic cos from the Audio-Squelch board. By Kevin Custer W3KKC
Low-band MICOR Mobile:
The low-band Micors came in 4 ranges: 25-30 (very, very rare), 30-36, 36-42, and 42-50 MHz.
The three articles below are all oriented to the 42-50 MHz radios. If anyone would like to
do a 30-36 to 10 meters conversion article please let us know. High-band MICOR Mobile:
(220MHz mods are in the 220 section below)
The low band receiver is a TLB585nA or B, and the IF is 5.26 MHz, or 5.36 MHz on special order.
The "n" was 1 for 25-30 MHz, 2 was 30-36 MHz, 3 was 36-42 MHz, and 4 was 42-50 MHz.
The 25-30 receiver used a x2 multiplier and high side injection, the 30-36 and 36-42 receivers
used x3 and high side injection, and the 42-50 receiver used x3 and low side injection.
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Conversion of the MICOR Low-band receiver to the 6 meter ham band By Kevin Custer W3KKC
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Conversion of the MICOR Low-band exciter to the 6 meter ham band By Kevin Custer W3KKC
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Another conversion site for MICOR Low-band to 6M Ham Band Offsite link to KB6MIP's site
The high band receiver is a TLD827nA or B, and the IF is 11.7 MHz, or 11.8 MHz on special order.
"n" is 1 for 132-142 MHz, 2 is 142-150.8 MHz, 3 is 150.8 to 162 MHz, and 4 is 162-174 MHz.
All high band receivers used a x9 multiplier. The 132-142 and 142-150.8 receivers used high
side injection, the 150.8-162 and 162-174 receivers used low side injection.
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Duplex conversion of a standard VHF mobile to repeater By Kevin Custer W3KKC
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Duplex conversion of Railroad VHF mobile to repeater By Kevin Custer W3KKC
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Duplex conversion of a VHF mobile to a repeater station By Jim Reese WD5IYT
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Duplex Conversion of the mobile antenna switch By Kevin Custer W3KKC
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VHF Exciter Models An explanation of the 3 different exciters common to the VHF radio. By Kevin Custer W3KKC
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VHF PM to FM Exciter Modification Convert your PM exciter to True FM! By Kevin Custer W3KKC
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VHF board model number frequency ranges An explanation of the board numbers on a VHF MICOR. By Kevin Custer W3KKC
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132-150.8MHz helical resonator coils for the MICOR Get the right coils for your 2 meter front-end. By Kevin Custer W3KKC
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Comprehensive Description of the "Sensitron" Hi-band Receiver By Kevin Custer W3KKC
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Conversion of the "Sensitron" High-band Receiver to Ham Band By Kevin Custer W3KKC
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Modification of the VHF Exciter By Kevin Custer W3KKC
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Retuning the VHF Bandpass Filter By Kevin Custer W3KKC
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VHF tuning instructions By Kevin Custer W3KKC
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Documentation on the high band preamp model TLD8421B and TLD8422B Donated by Eric Lemmon WB6FLY
Note that if you need a preamp and can't find one that AngleLinear sells a very nice drop-in preamp, and a mobile mounting bracket is available.
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Conversion of the High-band Preamp To Ham Band By Kevin Custer W3KKC
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Documentation on the 45 watt VHF PA deck 3mb PDF 15 page file from Eric Lemmon WB6FLY
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High Band Service Sheet Pg 1 This is Moto manual 68P81101E02-M Page 1. Donated by Eric Lemmon WB6FLY
High Band Service Sheet Pg 2 This is page 2 of the above.
UHF MICOR Mobile:
The UHF receiver is a TRE120nA or B, and the IF is 11.7 MHz, or 11.8 MHz if needed to avoid mixes.
"n" is 1 for 406-420 MHz, 2 is 420-450 MHz, 3 is 450-470 MHz, 4 is 470-494 MHz and 5 is 494-512 MHz.
All UHF receivers used a x24 multiplier. The high versus low injection decision was dependent on several parameters.
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A Technical Explanation of the MICOR UHF Mobile
Radio Set A walkthrough of how only one channel element / crystal can work for receive, transmit repeat and transmit simplex. By Kevin Custer W3KKC
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Motorola's own technical description of the UHF MICOR Mobile Radio Section 4, all 33 pages of it, from the official manual. By Kevin Custer W3KKC
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Duplex conversion of MICOR® UHF mobile to repeater station By Jim Reese WD5IYT
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Information on the UHF Mobile Low Level Amplifier (LLA) How to increase the life expectancy By Jeff DePolo WN3A
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Conversion of the MICOR "Sensitron" UHF Receiver to the UHF ham band By Kevin Custer W3KKC
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Modification of the MICOR UHF
Exciter The standard Motorola microphone has a preamp inside the cartridge, and the radio supplies DC voltage on the mic audio lead to run it. The circuitry involved can load down the audio output line of a repeater controller connected to the mic input. This writeup shows one way to resolve that problem. By Kevin Custer W3KKC
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Documentation on the UHF preamp model TLE8191A and TLE8192A 531 Kb PDF 6 page file from Eric Lemmon WB6FLY
Note that if you need a preamp and can't find one that AngleLinear sells a very nice drop-in preamp, and a mobile mounting bracket is available.
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The "Emergency Medical Systems Duplex / Repeater UHF Mobile Radio" manual supplement is 68P81029E45 and for a while was no longer available. This is a full-duplex dual-receiver repeating ambulance radio and was sold as model Q2033 and Q1853. It's an interesting book to have if you are going to be duplexing a Micor mobile. Note that you need the regular UHF mobile manual 68-81015E70 to go along with it.
Custom Modifications, Conversions and Parts
Supplier for MICOR® Mobiles and Stations:
| MICOR Repeater Conversions from
Repeater-Builder Custom Conversions by Kevin Custer and Scott Zimmerman from a certified Motorola Service Shop (MSS) |
Channel Element Info
| MICOR channel element schematic diagrams and other information (with photos) by Scott Zimmerman - N3XCC | |
| What's inside the K1003 channel element (with photos and schematic) by Robert W. Meister - WA1MIK |
220 MHz. Modifications for the MICOR High-Band Radio
| Comprehensive Conversion of the MICOR High-Band Receiver to 222 MHz By Kevin Custer W3KKC (new method) | |
| Comprehensive Conversion of the MICOR High-Band Exciter to 222 MHz By Kevin Custer and Scott Zimmerman (new method) | |
| Conversion of the MICOR VHF exciter Band-Pass Filter to 220MHz By Lee Woldanski VE7FET | |
| MICOR 222 Mc. Modifications Considerations from SEITS |
Packet Modifications for the MICOR:
| 9600 baud modifications for the UHF MICOR   By Verne Buland |
Other information relating to the
Motorola MICOR:
| Other Motorola information at WA8DBW's web site By Richard Reese WA8DBW offsite link |
Scanned
Images: Most
are oriented for printing, not viewing...
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MICOR palm microphone schematic 21k
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MICOR mobile radio interconnect board relay
area 118k
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MICOR Mobile Audio & Squelch Board
layout 157k
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MICOR Audio & Squelch Board
schematic 166k
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MICOR High-Band Exciter Board
layout 157k
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Picture of the MICOR mobile control head back side 38kb (vertical for printing)
Horizontal (for viewing) 38kb
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MICOR mobile control head
schematic 261k
The wide-spaced UHF mobile has both channel
select and repeat-offset on/off lines. A common modification
on these radios in amateur use is to take the repeat offset on/off line
and connect it to a spare lead in the cable rather than into the channel
element selecting diode matrix. A mini-toggle switch is frequently
installed in the control head just for repeat / simplex selection.
The Syntor series of radios (they can be though of as synthesized MICORs)
had a optional faceplate for the clamshell head that was made just for
this purpose (the switch is labeled "R" and "S"). This faceplate
will fit the MICOR head perfectly.
A second common modification is to rectify the
design oversight in the MICOR "clamshell" control head: there is no receiver
PL control switch - a "Monitor" switch, if you will. The designer
expected you to use a microphone clip with a switch in it... with the microphone
in the clip the PL was on, out of the clip you are in carrier squelch (monitor)
mode. One solution to this problem is to cut the trace on the
control head PC board between J1101 pins 4 and 15 (not easy to do, but
can be done with patient work with an X-Acto knife after using solder-wick
to remove the excess solder) and jumper the cut with a SPST toggle
switch. This new switch when shorted will enable the PL decoder
(by cutting the trace and bridging the cut with the switch it is placed
in series with the microswitch in the hang-up box).
Engineering Notes provided by various reliable sources:
Subject - MICOR
High-Band Exciter transmit frequency spacing.
Bob Swoger, K9WVY points out that the Motorola manual
is in error when it states the High Band MICOR Mobile has a transmitter spread
of only 1.5 MHz. That is what the marketing group told the sales
force. Actually, the transmitter spread is 3 MHz on the standard
production radio. The designer of the first MICOR HB exciter was
Jim Cox, a non-ham and laid off shortly after the MICOR shipped in 1970
due to the fact that he was the oldest and losing his hair. That
first exciter board was single sided and had grounding problems due to
not enough copper foil. This was a problem with the early PC board
layout people. They wanted to start with a non copper clad board
and add copper. Engineers wanted them to start with a double sided
copper clad board and remove copper. Jim's board indeed was only
1.5 MHz wide. Soon after another engineer named Don Nicklos (spelling?)
made a double sided board that solved a lot of problems with proper
grounding. Don told me the new board could easily do 2 MHz and
more. I checked it out and found it could do 3 MHz. Marketing
was dead set against changing the published spec.
Then the State of Wisconsin put out a request for bid for high power high band radios with a transmitter spread of 2 MHz. GE could do this with their standard MASTRII. The MICOR as advertised would require the Wide Spaced Exciter option which would cost $150 more than the GE MASTR II as I recall. My boss at that time had heard that I was running a MICOR mobile on 2 meters without a wide spaced exciter option and called me into the office. He asked me to prove the standard product was as wide as I claimed it was by testing the radio between –40C to +70C. I found I could get more that 3 MHz transmitter separation if I tuned the exciter 1 MHz above the lowest frequency.
We beat GE by $5 per box and won the contract. So, please change the web page to indicate the exciter is 3 MHz wide if it is center tuned 1 MHz above the lowest frequency. -- Bob
About Bob Swoger My name is Robert E. Swoger, K9WVY. I was at Motorola from 1965 until I retired in 2002. I was in the original MICOR Mobile design team from 1969 on. Not only did I design new MICOR radios, I later designed and FIXED designs of standard and custom MICOR Mobile and Bases. When I wrapped it up I was in the design team of Saber, Cosmos and Spectra radios.
Several of the correction and additions to this site have been made
by Bob Swoger, thanks Bob!
Kevin Custer and the Repeater Builder Group.
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This web page, this web site, the information presented in and on its pages and in these modifications and conversions is © Copyrighted 1995 and (date of last update) by Kevin Custer W3KKC and multiple originating authors. All Rights Reserved, including that of paper and web publication elsewhere.