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Motorola ®
www.micor.info

"The Motorola MICOR Conversion Site"
Most of the information presented on this site was compiled by
Kevin Custer W3KKC and is Copyright © 1995 - present, all rights reserved



If you are at all serious about the MICOR radios you will want
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Note that in Motorola's product line terminology you have either a "mobile" or a "station",
and the latter term is used for both base stations and repeaters.

How to identify your MICOR
Mobiles are on the top, scroll down for stations


Here's a simpler MICOR Mobile only identification table


Jump to:       Generic MICOR (both Mobile and Station)   Read this section first

Generic Station Information      Low-Band Station      High-Band Station      UHF Station

Generic Mobile Information      Low-Band Mobile      High-Band Mobile      UHF Mobile

Channel Element Info       222 MHz. Conversion       Packet       Other Information      Images

Custom Built Repeaters


Note: Any prices mentioned on this page should be taken only as a rough guideline. Moto adjusts prices quarterly, and offers one set of prices to their dealers and another on their order desk.

Useful MICOR Manuals        Click here for how to order manuals
Motorola made a separate manual for each frequency range, and instead of duplicating all the pages on the control shelf in each one they combined all the non-frequency sensitive sections into a separate manual.   To work on your base or repeater you will need BOTH the "Control and Applications Manual" AND the appropriate RF manual. If you have a station with the community repeater backplane you will need that supplement in addition to everything else. If you have a station with the secure backplane you will need that supplement in addition to everything else.

Base and Repeater Control and Applications Manual 68-81025E60 (non-RF information common to all stations)
Compa-Station Base & Repeater Radio 25-50 MHz 100 watts 68-81013E60 (Low Band)
Compa-Station Base Radio Remote Control 132-174 MHz 68-81013E65 (High Band)
Base and Repeater Station 406-420, 450-470 or 470-512 MHz 68-81025E50 (UHF)
Community Repeater Station Supplement   68-81025E55,   This is a supplement to the standard Control and Applications manual. You will need this supplement if you have the "Community Repeater" backplane and / or modules. There are several differences between a standard repeater configuration and the community repeater configuration (even if you are going to run only one PL tone, or even in carrier squelch mode)
Mobile UHF (standard and wide spaced): 68P81015E70
Mobile high band manual: 68P81008E40
Mobile high band wide-spaced supplement: 68P81014E15 (see note below)
Mobile Low Band manual: 68P81008E35

MICOR era radios have relatively narrow RF bandwidth. The maximum separation between two transmit frequencies in a standard high band MICOR is spec'd in the manual at 1.5 MHz, however, according to an original MICOR design engineer at Motorola, the exciter is capable of operating 3 MHz wide if it is center tuned 1 MHz above the lowest frequency.   The wide-spaced mobile series offered variations with wide-spaced receive, or transmit, or both.   The wide-spaced receiver has a second oscillator / multiplier and front end, the wide-spaced transmitter has a second exciter multiplier chain, thus one high band radio can have two 1.5 MHz (3 MHz) wide windows separated by up to 12 MHz from each other, and the channel switch selects the appropriate front end or exciter as well as which channel element.   The high band wide-spaced supplement is 68P81014E15 (note that the main high band mobile manual is 68P81008E40 - you will need both manuals for your wide-spaced radio).   The wide-spaced manual also has the information on the high-band extender-equipped receivers.   The regular UHF mobile manual has both the standard and the wide-spaced info.

Motorola Auxiliary Receivers, Micor second receivers, and SpectraTAC voting receivers also use MICOR receiver boards. Information on these can now be found on their own web page.

MICOR receiver and audio boards were used in other equipment too. More information can be found on the MSF5000 and PURC page. Look for articles on the PURC5000 link receiver.


Information Relevant to Both MICOR Mobile and Station:

It is 'way too easy to break a slug while tuning up a receiver or exciter. The Micor "Universal Tuning Tool" is part number 6684387C01, priced at about $9 (in mid 2009) from Motorola Parts. This handy tool has a thin steel blade on one end that mates with the channel elements and front-end capacitors, and both 0.075" and 0.100" hex drives on the other end for slug-tuned coils. The body of the tuning tool is large enough to get a good grip, making it easy to make very small adjustments.
The MICOR Squelch     Explanation of the MICOR® Bi-Level Squelch.     By Kevin Custer W3KKC
MICOR® based squelch circuit   A SEITS article
Explanation of Reverse Burst and "AND" Squelch     By Kevin Custer W3KKC
Pre-emphasis, de-emphasis, clipping, and audio quality in the MICOR   By Paul Sexauer K3VIX
MICOR Muteboard®, muting audio filter amplifier     By Kevin Custer W3KKC
Modification of the MICOR PL Encoder   In some situations you want to disable the reverse-burst capability   By Kevin Custer W3KKC
COS Logic Level Inverter  A simple circuit to make positive logic COS from the audio-squelch board for those controllers that require it   By Kevin Custer W3KKC
MICOR® discriminator buffer amplifier     Great for NHRC, MCC, and other newer style controllers that mute and have de-emphasis built in
MICOR® PL® filter   By Kevin Custer W3KKC
Schematic of the TLN4310B-2 mobile audio-squelch board   scanned from the mobile manual
This is oriented horizontally, for viewing on your screen.
Schematic of the TLN4310B-2 mobile audio-squelch board   scanned from the mobile manual
This is oriented vertically, for printing (you will probably want to print it on legal paper, as it is an extended length diagram. If you are going to do any bench work, I'd suggest printing it on 11x17 paper.
Information on MICOR Channel Elements   By M. Scott Zimmerman


Non-Band-Specific Station Information:
Notes:
1) The controller connection articles are also applicable to other brands of controllers...

2) There are several different backplanes - the "standard" one (TLN5644 series), the "community repeater" one (TRN6421 series), the Digital Voice Privacy (DVP) "secure" one (TLN5979 series), the "PURC" or paging one (don't have that number), etc. Before you start doing any mods make sure that you have the proper books and the proper schematic(s). There is a list of manuals near the top of this page, and you really need the right manuals for your station. You will discover details such as if you have the TLN5979A backplane (instead of the more common TLN5644A) you MUST use the TLN5970A Station Control Module as it has many critical connections that are very different from the more common TLN4635B SCM. Or the fact that if the SCM is earlier than suffix -2, you MUST use only the TLN4636A Timeout Timer module (some chose to not use a TOT module). If the SCM is a -2 or later then you have to use a TRN8684A Timeout Timer Module.

3) The mobile audio-squelch board is model number TLN4310A or B. The station A-S board is model TLN6006A or B. If you find an A-S board stamped TRN5716APR (actually TRN5716 followed by anything) you have one that came out of a 900 MHz Micor mobile, and these boards are different as the 900MHz radios use 2.5 KHz deviation where low band, high band, UHF and 800 MHz use 5 KHz deviation. Anyone that runs 900 MHz Micor radios will be happy to trade you for that TRN5716 series board.

4) Moto made a special "Extractor Tool" to get the cards out of the Micor chassis: part number 66-83574F01.

5) If you need replacement or additional card guides for the MICOR station card cage they are part number 45B83914G01 at about $2 each (2004 price)

Comprehensive conversion of the MICOR® Compa-Station base/repeater station   By Kevin Custer W3KKC
Synthesize your MICOR Station   By Greg Carttar (ex-WAØLCZ) of 3rd St. R & D Production Services   (offsite link)
Modification of the MICOR PL Encoder     By Kevin Custer W3KKC
In some situations you want to disable the reverse-burst functionality. This writeup tells you how.
Notes on how to simply connect a generic repeater controller to a MICOR station  By M. Scott Zimmerman N3XCC
An IDer for the MICOR Repeater Shelf    By Jerry Matthews WAØUZI
Useful to the commercial repeaters as the amateur radio repeater controllers have built-in ID'ers. While an IDer is not required for GMRS, it's a good idea and this article is relevant there as well.
One method of connection of a repeater controller (an S-COM) to the MICOR station  By Bob Hoffman N3CVL     (off-site link)
Another connection of a repeater controller (an S-COM) to the MICOR Unified Chassis Station   However this technique will work with any controller that can accept active low COR and PL decode signals and output an active low PTT signal (i.e. one that goes to ground).   By Joel Huntley WA1ZYX     (off-site link)
Modification of the older Station Control Module TLN4635B   By Kevin Custer W3KKC
These mods are relevant when using a repeater controller.
Parts layout of the TLN4635 Station Control Module: original (180kb)  enhanced (616kb)  enhanced & rotated (616kb)     Provided by Eric Lemmon WB6FLY
The "enhanced" file has a bit of contrast tweaking by WA6ILQ.   The rotated file is properly aligned for printing.
Modification of the newer Station Control Module TLN5970A (or later)   By Kevin Custer W3KKC
When using a repeater controller.
Modifying the TRN4662 Squelch Gate Module as an interface to an external controller   By Richard Reese WA8DBW     (off-site link)
Modifying the TRN4662 Squelch Gate Module for better operation as a repeater controller.   By M. Scott Zimmerman N3XCC
Conversion of the TRN6006 series Station Audio & Squelch board   For better audio muting   By Kevin Custer W3KKC
Using a converted TLN4310 mobile audio & squelch board in a base/repeater station   By Kevin Custer W3KKC
Conversion of the Compa-Station Receiver Interconnect Board   By Kevin Custer W3KKC
Documentation on the TLN5167A Intercom, TLN5900 and TLN5993 Station Metering Kit, and TLN1859 and TLN1887 Metering and Intercom Kits   Donated by Eric Lemmon WB6FLY
The Micor station had an optional PROM based Identifier card. The MSR2000 page has the documentation on two different but very similar cards (the major difference is the card endge connector).
The four PL tone decoder module for the standard Micor station card cage is the TLN5745x Multi-PL Decoder (where x is blank, A or B depending on the version).   The TRN6166A is the DPL equivalent.   When used in the stock repeat shelf, an unmodified TLN5745 (or TRN6166A) card allows the repeater to respond to up to four tones (or codes) on the input, ORed on the card to the single status line that tells the control shelf that a valid tone (or code) has been decoded (i.e. four without the stock decoder in place, adding the stock decoder and a few nonstandard jumpers allows five).   With the Micor station configured as a full duplex base, and cabled to a repeater controller, a modified card can feed the repeater controller inputs and tell it which tone (or code) is being received.   The mod consists of adding wiring that picks up the collectors of the four open collector decode lines and routes them to a connector, either a pigtail or a DB9 punched into the front of the card.   One common use of multiple decode is on a club machine, with the first tone (for example, 100 Hz) listed in the local repeater directory, and the second (perhaps 146.2 Hz) used by club members.   You would program the repeater controller so that the 100 Hz tone would provide local repeat, and the 146.2 Hz would allow autopatch and other system toys.   Installing this card does not preclude any other options as it slides into the otherwise unused tone burst decoder slot.   The equivalent PL tone card for the MSR2000 station is the TRN5329x.   Click here for a photo of the MSR version.   Except for the edge connector on the card, and the black paint on the bracket, it's identical to the Micor card.
These cards are extremely rare, as they were used in only a few special purpose station configurations.   If you can't find one it's not difficult to implement the same functionality by using the stock receiver decoder for the first tone, and a separate decoder (TS32 or similar) for each additional tone.
Documentation on the QLN2812A Station Identifier Field Modification Kit - provided by John Gilbert KA4JMC
This kit was made up of a QRN8424B or QRN8425B module, the QKN7547A cable, this documentation and a few other loose pieces.
The QRN8424B is used in Micor stations, the QRN8425B module is used in MSR2000 stations.
This module uses a fairly inflexible design - the IDer audio frequency (1,200 Hz) is slaved to the IDer morse code speed. The IDer spacing is either 15 or 30 minutes (but is dependent on the timing of a 555 chip). Both of these modules use a 256x4 PROM chip that is almost pure unobtanium (Monolithic Memories MM5301-1). Each byte represents one time frame, a dit requires two frames, a dah requires four, a word space requires five. Module overhead uses 31 frames. The rest can be used for the actual IDer string (the Morse code sequence). An adapter could be made to allow use of a 27nn or 27nnn series chip, but it's much easier to use an external repeater controller like an NHRC, Scom, etc., but since FCC Rules require you to be able to remotely switch the repeater on and off you need a real repeater controller anyway... and you can buy a decent one for under US$160 (the NHRC-4)
Converting the Unified Chassis Station to 12vDC only   229 KB PDF by Lee Woldanski VE7FET
The standard Micor station power supplies deliver three separate outputs: unregulated +V to the PA deck, and both regulated +12vDC and +9.6vDC to the unified chassis (the control shelf, exciter and the receiver). In some cases you want to power the station from an existing +12vDC source. This writeup shows how to modify the unified chassis to generate its own 9.6vDC. Non-unified stations can do this mod separately to the control shelf, the exciter chassis and to the receiver chassis.


Station Power Supplies:
Full manual for the TPN1095A, TPN1096A, and TPN1102A station power supplies   5.8mb PDF file.
This was a high-resolution scan provided by Don Kovalchik, W8DPK; it was subsequently reduced in size.
Schematic of the TPN1105 and TPN1106 station power supply   128kb
The TPN1105A can be wired for either 120v or 240vAC, but the TPN1106A is 120vAC only.   The manual for either one is 68-81104E92.   This supply has the automatic power fail changeover to battery feature.
Schematic of the TPN1110 station ferro-resonant power supply   144kb  
This schematic is from manual 68P81020E44-N and covers both the TPN1110A and TPN1110B models that provide unregulated 13.8v at 25 amps for the PA deck plus 12v and 9.6 volts regulated.
Schematic of the TPN1151 and TPN1152 station power supplies  73kb
The TPN1151A can be wired for 120 or 240vAC, but the TPN1152A is 120vAC only. This is a fully linear supply with separate linear regulators for the +9.6v, low and high current 12v voltages.


Low Band MICOR Station:
The low-band Micors came in 4 ranges: 25-30 (very, very rare), 30-36, 36-42, and 42-50 MHz. The four articles below are all oriented to the 42-50 MHz radios. If anyone would like to do a 30-36 to 10 meters conversion article please let us know.
The low band receiver is a TLB5851A, TLB5852A, TLB5853A, or TLB5854A. Later versions would have had a trailing B instead of an A. The IF in all of them is 5.26 MHz, or 5.36 MHz on special order.
The last digit was 1 for 25-30 MHz, 2 was 30-36 MHz, 3 was 36-42 MHz, and 4 was 42-50 MHz.
The 25-30 receiver used a x2 multiplier and high side injection, the 30-36 and 36-42 receivers used x3 and high side injection, and the 42-50 receiver used x3 and low side injection.
Conversion of the MICOR Low-band receiver to the 6 meter amateur band     By Kevin Custer W3KKC
Conversion of the MICOR Low-band exciter to the 6 meter ham band   By Kevin Custer W3KKC
Another conversion site for MICOR Low-band to 6M Ham Band   Offsite link to KB6MIP's site
Yet another conversion article for the MICOR Low-band to 6M Ham Band   With photos, circles and arrows, and paragraphs on the back... by Robert W. Meister WA1MIK
TLB6310A or TLD6340A Crystal Filter and TLN5120 Installation Kit documentation     327 KB PDF
This writeup describes a very sharp notch filter that has to be custom ordered for the exact frequency of interest. It does have between 4 and 6 db of insertion loss so it can't be used on marginal situations. The PDF file contains the 68P81104A86 (the filters) and 68P81104E36 (the installation kit) documents.


High Band MICOR Station:       (220MHz mods are in the 220 section below)
The high band receiver is a TLD827nA or B, and the IF is 11.7 MHz, or 11.8 MHz on special order. "n" is 1 for 132-142 MHz, 2 is 142-150.8 MHz, 3 is 150.8 to 162 MHz, and 4 is 162-174 MHz.
All high band receivers used a x9 multiplier. The 132-142 and 142-150.8 receivers used high side injection, the 150.8-162 and 162-174 receivers used low side injection.
Comprehensive Description of the MICOR "Sensitron" Hi-band Receiver   By Kevin Custer W3KKC
Conversion of the MICOR "Sensitron" High-band Receiver to the 2m Ham Band   By Kevin Custer W3KKC
Now available: 132-150.8MHz helical resonator coils   Get a real 2 meter front-end for your MICOR receiver!   By Kevin Custer W3KKC
Modification of the MICOR Exciter   By Kevin Custer W3KKC
VHF MICOR PM to FM Exciter Modification   Convert your PM exciter to True FM!  By Kevin Custer W3KKC
VHF MICOR tuning instructions   By Kevin Custer W3KKC
Retuning the VHF MICOR Bandpass Filter   By Kevin Custer W3KKC
A Conversion of a high band MICOR Intermittent Station to a Repeater   By Lawrence Glaister VE7IT
Documentation on the high band MICOR Preamp model TLD8421A, TLD8421B, TLD8422A or TLD8422B   Donated by Eric Lemmon WB6FLY
Note that if you need a preamp and can't find one that AngleLinear sells a very nice drop-in preamp, and a mobile mounting bracket is available.
Conversion of the TLD8421 or TLD8422 high-band factory preamp To the 2m Ham band   By Kevin Custer W3KKC
MICOR High Band Service Sheet Pg 1   This is page 1 of Moto manual 68P81101E02-M.   Donated by Eric Lemmon WB6FLY
MICOR High Band Service Sheet Pg 2   This is page 2 of the above.
Micor DVP VHF Station Manual 6881036E40-B (no longer available): Complete manual (41.8 MB)
In sections: Pages 1-122 (16.8 MB)   Pages 123-165 (12.3 MB)   Pages 166-187 (12.8 MB)
TLB6310A or TLD6340A Crystal Filter and TLN5120 Installation Kit documentation     327 KB PDF
This writeup describes a very sharp notch filter that has to be custom ordered for the exact frequency of interest. It does have between 4 and 6 db of insertion loss so it can't be used on marginal situations. The PDF file contains the 68P81104A86 (the filters) and 68P81104E36 (the installation kit) documents.


UHF MICOR Station:
The UHF receiver is a TRE120nA or B, and the IF is 11.7 MHz, or 11.8 MHz if needed to avoid mixes.
"n" is 1 for 406-420 MHz, 2 is 420-450 MHz, 3 is 450-470 MHz, 4 is 470-494 MHz and 5 is 494-512 MHz.
All UHF receivers used a x24 multiplier. The high versus low injection decision was dependent on several parameters.
Repair notes and schematic for the UHF Station Tripler   By Bill Hance KD7CWA
Conversion of the UHF "Sensitron" Receiver to 440MHz Ham Band   By Kevin Custer W3KKC
Additional Info and Images about the above conversion for 435-450 MHz   By Robert Meister WA1MIK
Documentation on the UHF preamp model TLE8191A and TLE8192A  531 Kb PDF 6 page file from Eric Lemmon WB6FLY
Note that if you need a preamp and can't find one that AngleLinear sells a very nice drop-in preamp, and a mobile mounting bracket is available.
Modification of the UHF Exciter   By Kevin Custer W3KKC
Tuning the UHF Station BPF's and Circulator (antenna network)  By Kevin Custer W3KKC


Information relevant to MICOR Mobiles being converted to Repeater or Link duty:
Notes:
1) The MICOR mobile chassis has a heat sink rated at only 35 watts - yes, that fact is in the MICOR mobile manual. Therefore radios higher than 45 watts are best left in mobile service.
2) The VHF Micor transmitter power amplifier stages use PNP transistors where the UHF radio uses NPN in the same area. Be careful when you do a rebuild that you have the right parts !!!
3) The normal mounting of a Micor mobile has the circuit boards upside down in the top of the case facing downward. As such the control connector pinout is not what you would expect. Here is a drawing of the pinout viewed from outside the radio, looking at the front.

Generic Mobile Information:
Front casting modification for a second antenna connector   By Kevin Custer W3KKC
Until you have used a full duplex mobile on UHF you really don't know what you are missing. A second antenna jack makes it easy.
Duplex modification of MICOR mobile audio & squelch board   By Kevin Custer W3KKC
MICOR Muteboard®, muting audio filter amplifier   By Kevin Custer W3KKC
Modification of the MICOR PL Encoder   In some situations you want to disable the reverse-burst functionality.   By Kevin Custer W3KKC
COS Logic Level Inverter   For making positive logic cos from the Audio-Squelch board.   By Kevin Custer W3KKC


Low-band MICOR Mobile: The low-band Micors came in 4 ranges: 25-30 (very, very rare), 30-36, 36-42, and 42-50 MHz. The three articles below are all oriented to the 42-50 MHz radios. If anyone would like to do a 30-36 to 10 meters conversion article please let us know.
The low band receiver is a TLB585nA or B, and the IF is 5.26 MHz, or 5.36 MHz on special order.
The "n" was 1 for 25-30 MHz, 2 was 30-36 MHz, 3 was 36-42 MHz, and 4 was 42-50 MHz.
The 25-30 receiver used a x2 multiplier and high side injection, the 30-36 and 36-42 receivers used x3 and high side injection, and the 42-50 receiver used x3 and low side injection.
Conversion of the MICOR Low-band receiver to the 6 meter ham band   By Kevin Custer W3KKC
Conversion of the MICOR Low-band exciter to the 6 meter ham band   By Kevin Custer W3KKC
Another conversion site for MICOR Low-band to 6M Ham Band     Offsite link to KB6MIP's site


High-band MICOR Mobile:       (220MHz mods are in the 220 section below)
The high band receiver is a TLD827nA or B, and the IF is 11.7 MHz, or 11.8 MHz on special order. "n" is 1 for 132-142 MHz, 2 is 142-150.8 MHz, 3 is 150.8 to 162 MHz, and 4 is 162-174 MHz.
All high band receivers used a x9 multiplier. The 132-142 and 142-150.8 receivers used high side injection, the 150.8-162 and 162-174 receivers used low side injection.
Duplex conversion of a standard VHF mobile to repeater   By Kevin Custer W3KKC
Duplex conversion of Railroad VHF mobile to repeater   By Kevin Custer W3KKC
Duplex conversion of a VHF mobile to a repeater station By Jim Reese WD5IYT
Duplex Conversion of the mobile antenna switch   By Kevin Custer W3KKC
VHF Exciter Models   An explanation of the 3 different exciters common to the VHF radio.   By Kevin Custer W3KKC
VHF PM to FM Exciter Modification   Convert your PM exciter to True FM!   By Kevin Custer W3KKC 
VHF board model number frequency ranges An explanation of the board numbers on a VHF MICOR.   By Kevin Custer W3KKC
132-150.8MHz helical resonator coils for the MICOR  Get the right coils for your 2 meter front-end.   By Kevin Custer W3KKC
Comprehensive Description of the "Sensitron" Hi-band Receiver   By Kevin Custer W3KKC
Conversion of the "Sensitron" High-band Receiver to Ham Band  By Kevin Custer W3KKC
Modification of the VHF Exciter   By Kevin Custer W3KKC
Retuning the VHF Bandpass Filter   By Kevin Custer W3KKC
VHF tuning instructions   By Kevin Custer W3KKC
Documentation on the high band preamp model TLD8421B and TLD8422B   Donated by Eric Lemmon WB6FLY
Note that if you need a preamp and can't find one that AngleLinear sells a very nice drop-in preamp, and a mobile mounting bracket is available.
Conversion of the High-band Preamp To Ham Band   By Kevin Custer W3KKC
Documentation on the 45 watt VHF PA deck   3mb PDF 15 page file from Eric Lemmon WB6FLY
High Band Service Sheet Pg 1   This is Moto manual 68P81101E02-M Page 1. Donated by Eric Lemmon WB6FLY
High Band Service Sheet Pg 2   This is page 2 of the above.


UHF MICOR Mobile:
The UHF receiver is a TRE120nA or B, and the IF is 11.7 MHz, or 11.8 MHz if needed to avoid mixes.
"n" is 1 for 406-420 MHz, 2 is 420-450 MHz, 3 is 450-470 MHz, 4 is 470-494 MHz and 5 is 494-512 MHz.
All UHF receivers used a x24 multiplier. The high versus low injection decision was dependent on several parameters.
A Technical Explanation of the MICOR UHF Mobile Radio Set   A walkthrough of how only one channel element / crystal can work for receive,  transmit repeat and transmit simplex.   By Kevin Custer W3KKC
Motorola's own technical description of the UHF MICOR Mobile Radio   Section 4, all 33 pages of it, from the official manual.   By Kevin Custer W3KKC
Duplex conversion of MICOR® UHF mobile to repeater station   By Jim Reese WD5IYT
Information on the UHF Mobile Low Level Amplifier (LLA)   How to increase the life expectancy     By Jeff DePolo WN3A
Conversion of the MICOR "Sensitron" UHF Receiver to the UHF ham band   By Kevin Custer W3KKC
Modification of the MICOR UHF Exciter   The standard Motorola microphone has a preamp inside the cartridge, and the radio supplies DC voltage on the mic audio lead to run it. The circuitry involved can load down the audio output line of a repeater controller connected to the mic input. This writeup shows one way to resolve that problem.   By Kevin Custer W3KKC
Documentation on the UHF preamp model TLE8191A and TLE8192A  531 Kb PDF 6 page file from Eric Lemmon WB6FLY
Note that if you need a preamp and can't find one that AngleLinear sells a very nice drop-in preamp, and a mobile mounting bracket is available.
The "Emergency Medical Systems Duplex / Repeater UHF Mobile Radio" manual supplement is 68P81029E45 and for a while was no longer available. This is a full-duplex dual-receiver repeating ambulance radio and was sold as model Q2033 and Q1853.   It's an interesting book to have if you are going to be duplexing a Micor mobile. Note that you need the regular UHF mobile manual 68-81015E70 to go along with it.


Custom Modifications, Conversions and Parts Supplier for MICOR® Mobiles and Stations:
MICOR Repeater Conversions from Repeater-Builder
Custom Conversions by Kevin Custer and Scott Zimmerman from a certified Motorola Service Shop (MSS)


Channel Element Info
MICOR channel element schematic diagrams and other information   (with photos)   by Scott Zimmerman - N3XCC
What's inside the K1003 channel element   (with photos and schematic)   by Robert W. Meister - WA1MIK


220 MHz. Modifications for the MICOR High-Band Radio
Comprehensive Conversion of the MICOR High-Band Receiver to 222 MHz  By Kevin Custer W3KKC (new method)
Comprehensive Conversion of the MICOR High-Band Exciter to 222 MHz  By Kevin Custer and Scott Zimmerman (new method)
Conversion of the MICOR VHF exciter Band-Pass Filter to 220MHz   By Lee Woldanski VE7FET
MICOR 222 Mc. Modifications   Considerations from SEITS


Packet Modifications for the MICOR:
9600 baud modifications for the UHF MICOR   By Verne Buland


Other information relating to the Motorola MICOR:
Other Motorola information at WA8DBW's web site     By Richard Reese  WA8DBW offsite link


Scanned Images:         Most are oriented for printing, not viewing...
MICOR palm microphone schematic   21k
MICOR mobile radio interconnect board relay area   118k
MICOR Mobile Audio & Squelch Board layout   157k
MICOR Audio & Squelch Board schematic   166k
MICOR High-Band Exciter Board layout   157k
Picture of the MICOR mobile control head back side   38kb (vertical for printing)       Horizontal (for viewing)   38kb
MICOR mobile control head schematic   261k
The wide-spaced UHF mobile has both channel select and repeat-offset on/off lines.   A common modification on these radios in amateur use is to take the repeat offset on/off line and connect it to a spare lead in the cable rather than into the channel element selecting diode matrix.   A mini-toggle switch is frequently installed in the control head just for repeat / simplex selection.   The Syntor series of radios (they can be though of as synthesized MICORs) had a optional faceplate for the clamshell head that was made just for this purpose (the switch is labeled "R" and "S").   This faceplate will fit the MICOR head perfectly.

A second common modification is to rectify the design oversight in the MICOR "clamshell" control head: there is no receiver PL control switch - a "Monitor" switch, if you will.   The designer expected you to use a microphone clip with a switch in it... with the microphone in the clip the PL was on, out of the clip you are in carrier squelch (monitor) mode.   One solution to this problem is to cut the trace on the control head PC board between J1101 pins 4 and 15 (not easy to do, but can be done with patient work with an X-Acto knife after using solder-wick to remove the excess solder) and jumper the cut with a SPST toggle switch.   This new switch when shorted will enable the PL decoder (by cutting the trace and bridging the cut with the switch it is placed in series with the microswitch in the hang-up box).


Engineering Notes provided by various reliable sources:

Subject - MICOR High-Band Exciter transmit frequency spacing.
Bob Swoger, K9WVY points out that the Motorola manual is in error when it states the High Band MICOR Mobile has a transmitter spread of only 1.5 MHz.  That is what the marketing group told the sales force.   Actually, the transmitter spread is 3 MHz on the standard production radio.  The designer of the first MICOR HB exciter was Jim Cox, a non-ham and laid off shortly after the MICOR shipped in 1970 due to the fact that he was the oldest and losing his hair.   That first exciter board was single sided and had grounding problems due to not enough copper foil.   This was a problem with the early PC board layout people.   They wanted to start with a non copper clad board and add copper.   Engineers wanted them to start with a double sided copper clad board and remove copper.   Jim's board indeed was only 1.5 MHz wide. Soon after another engineer named Don Nicklos (spelling?) made a double sided board that solved a lot of problems with proper grounding.   Don told me the new board could easily do 2 MHz and more.   I checked it out and found it could do 3 MHz.   Marketing was dead set against changing the published spec.

Then the State of Wisconsin put out a request for bid for high power high band radios with a transmitter spread of 2 MHz. GE could do this with their standard MASTRII. The MICOR as advertised would require the Wide Spaced Exciter option which would cost $150 more than the GE MASTR II as I recall.   My boss at that time had heard that I was running a MICOR mobile on 2 meters without a wide spaced exciter option and called me into the office.   He asked me to prove the standard product was as wide as I claimed it was by testing the radio between –40C to +70C.   I found I could get more that 3 MHz transmitter separation if I tuned the exciter 1 MHz above the lowest frequency.

We beat GE by $5 per box and won the contract. So, please change the web page to indicate the exciter is 3 MHz wide if it is center tuned 1 MHz above the lowest frequency. -- Bob

About Bob Swoger  My name is Robert E. Swoger, K9WVY.  I was at Motorola from 1965 until I retired in 2002.   I was in the original MICOR Mobile design team from 1969 on.   Not only did I design new MICOR radios, I later designed and FIXED designs of standard and custom MICOR Mobile and Bases.   When I wrapped it up I was in the design team of Saber, Cosmos and Spectra radios.

Several of the correction and additions to this site have been made by Bob Swoger, thanks Bob!
Kevin Custer and the Repeater Builder Group.


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This web page, this web site, the information presented in and on its pages and in these modifications and conversions is © Copyrighted 1995 and (date of last update) by Kevin Custer W3KKC and multiple originating authors.   All Rights Reserved, including that of paper and web publication elsewhere.